In the landscape of industrial coatings, thermal spray technology has emerged as a game changer. We have experienced a rising demand for thermal spray coatings in a number of industries. This versatile technique has found applications in various industries, from automotive to glass manufacturing. There is plenty to be said about the position that thermal spray coatings hold at present, but what about the future of these applications? In this blog, we’ll delve into the emerging trends in thermal spray coatings that are shaping the future of multiple industries.

What Are Some Of The Emerging Trends In Thermal Spray Coatings?

Thermal spray coatings are a solution already used in a variety of industries and applications, overall offering huge benefits. Let’s explore some trends that may predict future developments in this solution.

Advanced Materials for Enhanced Performance   

Thermal spray coatings often encompass materials like ceramics, metals, and polymers. With that being said, however, the industry is being introduced to more advanced materials. Innovations in materials not only enhance the performance of the coatings but also open doors to applications in extreme environments broadening the horizons of where and how thermal spray coatings can be used.

Digitalisation

So many industries are experiencing digitalisation which has permeated various manufacturing processes, and thermal spray coatings are no exception. The integration of digital technologies and automation is streamlining processes, ensuring precision and efficiency. From the rise of robots in manufacturing to real-time monitoring, digitalisation is paving the way for a new era in thermal spray technology.

Environmental Sustainability

More and more industries are striving towards a greener future. As industries across the globe prioritise sustainability, thermal spray coatings are also adapting to meet environmentally safer standards. Researchers and manufacturers continue to explore eco-friendly materials and processes that reduce waste and optimise energy consumption.

Tailored Solutions

In the realm of thermal spray coatings, one size does not fit all. The industry is witnessing an emerging trend focusing on tailored solutions, where coatings can be customised based on specific requirements. This trend is particularly relevant in sectors where precision and unique material properties are crucial.

Advancements in Control and Quality

The consistency of quality when it comes to thermal spray coatings is paramount, and that is something that isn’t likely to change despite new trends. If anything, emerging trends in thermal spray coatings have focused more clearly on advancements in control and quality. Recent developments are enhancing the repeatability and reliability of thermal spray processes which results in improved quality and performance.

Exploring New Frontiers

As part of emerging trends, we have seen a synergy between thermal spray coatings and additive manufacturing which is an exciting frontier. Combining technologies leads to innovative solutions. This integration holds the potential to revolutionise the manufacturing landscape, offering flexibility and efficiency.

Alphatek blog image The Different Types of Metal Coating Colours

Thermal Spray Coatings At Alphatek

As we navigate the complexities of modern manufacturing and industrial processes, the evolution of thermal spray coatings continues to thrive. Emerging trends such as the integration of advanced materials and a heightened focus on sustainability, are revolutionising the industry as a whole and reshaping the future of these applications.

At Alphatek, we offer award winning thermal spray coatings, aiming to stay on top of emerging trends whilst remaining stable in our aim to deliver great value and rapid return on investment.

There is a reason why companies of all sizes, in a variety of industries trust us with their thermal spray coating projects.

If you would like to discuss how we stay on top of emerging trends and continue to deliver optimum thermal spray coating solutions for a range of needs and requirements, get in touch with a member of our team today.

Call us today at +44 (0) 1706 821021 or drop a line to  postbox@alphatek.co.uk.